Power Generation

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Power Generation

PoweR Generation Services

With more than 16 years of combined experience in managing a wide array of power plant projects, the team in our power generation division is known for delivering impeccable engineering, fabrication, construction, inspection, repair, retrofit and maintenance services for thermal power plants, co-generation power plants, combined-cycle power plants.

Aimed at assisting our clients on the upkeep and O&M (Operation and Maintenance) improvement of their existing fleets, HFS has developed the capability to service HRSG, IB, FH and coal boiler and provide technical solutions to a wide range of reliability, performance and emission issues.

Our engineer have much experienced, professional engineers can be supplied technical solution when client have issue or problem. HFS have been able to produce successful results for our clients, meeting, their needs on time and within budget while supplying quality products. HFS are worked same time zone with client.

Boiler Inspection

BOILER INSPECTION

HFS provides inspection resources, technology and software to provide the most thorough and comprehensive boiler inspections unlike any other boiler inspection company. HFS will provide the plant O&M team the ability to PRIORITIZE and MONITOR corrective action, tracking the status of all repair recommendations. HFS will provide detailed reports with analysis and predictive failure information to determine an accurate current and future state of their boiler systems, and repair recommendations to help minimize unscheduled (forced) outages. HFS ensures its clients a thorough and proper inspection is done on every outage, scheduled or unscheduled. And finally, HFS ensures repairs are done correctly with no “short cut” that would jeopardize the boiler integrity.

SERVICES FEATURES

Basic Inspection Service

Visual inspection of pressure parts, gas path, steel structure and piping. HFS will carried out evaluation of the results and presenting inspection report with recommendations.

Additional Option Include:

Type of Boilers Include:

Boiler Inspection

BOILER INSPECTION

HFS provides inspection resources, technology and software to provide the most thorough and comprehensive boiler inspections unlike any other boiler inspection company. HFS will provide the plant O&M team the ability to PRIORITIZE and MONITOR corrective action, tracking the status of all repair recommendations. HFS will provide detailed reports with analysis and predictive failure information to determine an accurate current and future state of their boiler systems, and repair recommendations to help minimize unscheduled (forced) outages.

HFS ensures its clients a thorough and proper inspection is done on every outage, scheduled or unscheduled. And finally, HFS ensures repairs are done correctly with no “short cut” that would jeopardize the boiler integrity

General HRSG Inspection

A visual survey of the general HRSG condition, external casing, internal gas-side mechanical parts and auxiliary equipment. Readily accessible pressure part components are visually inspected. HISE recommends performing such a general inspection in addition to the basic inspections stipulated by local regulatory requirements.

Time frame requirement: 2 – 3 days HRSG accessibility.

 

Aligning HRSG Inspections for Optimized Availability

In order to prevent forced outages, periodic inspections should be conducted during scheduled outages. This allows the identification of component damage in the earliest stages – when there is still time to schedule a cost-effective repair.

HFS recommends a general inspection every 1 to 2 years and a more detailed inspection every 3 to 5 years. In order to optimize the overall plant availability, it is important to align these inspections with those of the gas turbine. Therefore, the detailed inspection should coincide with a gas turbine planned outage, e.g. the major or hot gas path inspection.

 

Detailed HRSG Inspection

Includes all the general inspection steps plus a more detailed visual inspection of all accessible pressure parts. This visual inspection will identify any areas of concern that require subsequent non-destructive examination (NDE) to be performed by HFS qualified NDE technician.

Time frame requirement: 4 – 6 days HRSG accessibility.

 

 

 

Pre-Outage:

During the Outrage:

Post-Outrage:

Tube Repair 2

BOiler repair

 

HFS provides a comprehensive selection of boiler repair services.

Our services include:

YTL Power Seraya

RETROFIT AND UPGRADE CAPABILITIES

The retrofit and upgrading method to be adopted should be decided based on result of inspection and design review.


HFS can evaluate current boiler or HRSG unit and recommend the right retrofit and upgrade package.

HFS can provide Turn-Key EPC capacity and our service is include:

training

TRAINING

Based on our experience, many users of boiler / HRSG units have never been properly trained. To meet productivity targets and emissions regulations, it is crucial to operate and monitor the essential equipment in the right way every day.

By conducting on-site personnel training seminars which can be tailored for specific site requirements and providing the service of technical personnel to assist our clients operation and maintenance team.

We have been able to ensure that O&M (Operation & Maintenance) procedure are properly and efficiently implemented. We are also trained the Boiler and HRSG engineering and inspection upon customer demand. 

Training Programme Include:

Detail Services:

Additional Services:

Panglima Power Major Outrage Oct 2017 (HRSG)

SUPPLY OF SPARE PARTS & REPLACEMENT

Regardless of the ancillary equipment required by your boiler or HRSG system, every part you need is available through the spare parts division of HFS. Each part we offer is engineered and manufactured specifically to suit the original specifications of your equipment.

HFS is dedicated to providing our clients with replacement parts of the highest quality delivered in a timely manner. To benefit our clients, HFS maintains a variety of stock items. These parts are available for immediate delivery, and on very short notice.

Trust us to supply the exact replacement parts you need. You will never go wrong with our professional product knowledge. Not only can we supply OEM replacement parts such as valves, gaskets and tubes, we also provide a wide range of specialty replacement parts and upgrade items.

Services include:

Tube Repair

CONDITION ASSESSMENT SERVICES

To provide a genuine one stop option for all your inspection and assessment needs, HFS also offer condition assessment service.

Condition assessment services include:

Specialized HRSG Condition Assessment

service-hrsg-condition-assessment

QUALITY ASSURED BOILER INSPECTION SERVICES

Service Include:

Detail Services:

Additional Services:

Other Services

Backed by more than a decade of experience in providing the total Engineering, Procurement and Construction (hereinafter in referred to as "EPC") service for various industries, HFS Heavy Industries Sdn Bhd has come a long way to be recognized as a reputable industry player in Malaysia since establishment in 2003.

  • No. 11, Jalan Ekoperniagaan 1/29, Taman Ekoperniagaan, 81100 Johor Bahru, Johor Darul Takzim, Malaysia.

  • +607-871 1188

  • enquiry@hfsheavy.com